How To Make Louvered Cabinet Doors

Whether it’s because they’ve deteriorated or you’ve simply outgrown them and want a fresh new style, replacing kitchen cabinet doors can make a dramatic difference in. Tip: Position the router stops 1/32 in. closer to the center line and make a test slot. This cabinet features two glass doors centered with mosaic glass and accented with grid-work design and beveled molding. Estate Millwork is proud to offer our customers the finest teak wood cabinet doors on the market. Today, thanks to good quality panel stock, they are very simple to make and are usually the least expensive door style. They were usually more difficult to make than framed doors, did not last as long, and were more expensive.

To make sure you receive our emails in your Inbox, drag them from the new Gmail Promotions Tab over to your primary Inbox. Closed Louver Doors / Wood Shutters are available with 1″, 1 ½” and 2″ Slat Moldings similar to our Open Louver Doors. The centre panel of the cabinet doors in this style are made to look like traditional beadboard panelling. After you’re done with the stiles and rails and have finished making the louver slats for your louvered cabinet door, it is now time to turn your attention to the. Include four cabinet doors with four shelves inside, slat style design that allows for proper drainage and lockable doors with key for added security.

Its elegant crown top molding and adjustable shelf helps make it easy to store items of different sizes. Luckily, the width of the white doors was the perfect size to make up the difference, so I lopped off a couple of pieces from the extras and nailed them on top of the doors. If you use a shaper, make sure that the height of the cutter is centered and that the thickness of the slats is a little less (a few thousands) than the cutter profile. If anyone wants to build for the knowledge or fun of it, go for it. In a business context it doesn’t pay to reinvent the wheel. We provide elegant solid wood custom louvered cabinet doors direct to our customers.

Most common are half and three-quarter overlays which, as you might expect, conceal half and three-fourths respectively of the cabinet frame. The partial overlay door is the easiest door to make (tolerances do not need to be close) and install (hidden hinges make the door easy to adjust in its opening) and is accordingly by far the most common door type used in factory cabinets. I could see wardrobes with louvered doors in the India pied-à-terre’s guest bedroom.


At 18 by 46 inches, the shutter was wide enough to hide the ironing-board insert that I planned to tuck inside the cabinet (Hafele fold-up board, $205; Rockler ) and about twice as tall. When the cabinet door is pulled straight out, two large wire trays attached to it appear. My router is an old Porter Cable 690 plunge router, so I needed to make a base. I wasn’t looking forward to sanding more than 60 slats on both sides—I made three doors; that’s 195 slats!

Operable Louver Doors / Wood Shutters are available in any of our wood species options and in thicknesses of ¾”, 1”, 1 ¼”, 1½”, and 2″. Further customizations include the customer’s choice of 1″, 1 ½”, 2″ and 2 ½” wide Louver Slat Moldings, as well as adding a center panel and finishing options. Louvered cabinet doors are designed with horizontal wood slats, which give them a distinct architectural style. My advice is to build at least more than one in order to get a real benefit from the expense of the tools, all in all it was a real fun CHALLENGE to make the shutters. They tend to get jammed up more often than other styles and work best with inset doors.

The usual hinge is an offset or semi-concealed hinge developed just for these types of doors. Simple but stylish, the flat-panel cabinet door is void of any expensive details. We made the cuts, and nailed the pieces together and then onto the doors using finishing nails. WalzCraft also offers Closed Louvered Doors / Wood Shutters (false louvers”) at ¾” and 1” standard thicknesses.

This makes use of virtually all of the space in the cabinet as storage, compared to the trays (that use about 50% of the space), but at a cost of some convenience and about $800.00 US before installation — and installation is no walk in the clover. If you are making multiple doors or shutters and they are different sizes, make the larger ones first so that you can use any mistakes to make the smaller ones! For those areas where you need to regulate the air flow you canuse our operable louvered doors.

All of the last three are some form of overlay that fits on the front of the cabinet rather than inside the door opening. While var­ia­tions abound in detail, most doors fall into three style cate­gories: raised-panel, flat-panel (or recessed-panel) and flat (slab or plank — the terminology differs among manufacturers) doors. Cons: There is also usually a 15 to 20 percent upcharge for the extra work required to distress doors. After making a dozen or so doors using this method, I certainly wouldn’t be keen to revert to my old ways! Recycle your old shutters, or rescue some from a salvage yard to make doors for an open cabinet.

Adding a distinct architectural style to kitchen cabinetry is one of the major advantages of louvered kitchen cabinets. This Shaker-style cabinet door has a center panel of corrugated metal instead of wood for an industrial and utilitarian look that can stand up to years of abuse. Estate Millwork teak wood cabinet doors can accommodate a wide variety of customization options.