Circular Saw Guides For Cutting Sheet Goods

However I was looking for some sort of guide rail system for it as circular saws with a guide rail were out of my price range. The Diablo 60t blade is really nice and gives you much smoother cuts than the 18t that comes with the saw. It’s not perfect and some improvements on the design would make it much better. The challenge, however, is how do you make cuts perfectly square each and every time. Obviously it’s important to check that your circular saw is compatible with the guide rail you’re using, particularly if you’re cutting bevels.

I do a lot of work with 4 x 8 sheets of plywood and this would be a great time saver when I’m cutting sheets for shelving and a lot safer and less strain on my back from using the table saw. Most saws are equipped with a thumbscrew or lever to loosen the bolt which keeps the saw blade on the correct angle for the cut you are making, located on the front of the saw. Years ago sears had an adaptor kit to make a table saw out of a hand held 7 1/4 inch circular saw. For some carpenters, roofers or framers guide rail systems may not be essential.

Then I clamp the guide to the board at both ends, and then the board to the worktable so it doesn’t move around. They tend to wear away rather quickly, but for small projects, they are inexpensive and make fast cuts. Currently modern guide rail systems are a high precision accessories where the professional cabinet maker or DIY enthusiast can operate with ease. Then cut a strip of hardboard 5″ wide and the same length as the base, which will be used as the fence for your cutting guide. I once saw a guy on a job site put a blade on backwards and slowly scorch his way through a board.

This might not be a problem for some saws, but if the upper guide was 1/2″ on mine, the saw would not fit flat on the base because the clearance underneath the motor is not sufficient. Another option is to make a homemade circular saw miter cut jig like the one I show you in this post. We can use a miter saw that we must perfectly adjust so that the cutting angles are perfect.

Make the base sheet a little wider than the saw’s shoe, plus 3 in. (the width of the guide strip from step 1). Google cutting cedar strips..google pictures….with circular saw and you will see what the setup looks like. Line Master machine guide system, 5-piece starter set, contents 800mm guide rail, 2 x clamps, machine holder and angle fence. Here’s another Circular Saw Guide tutorial from Wood Worker’s Guild of America with instructions on HOW TO USE IT!

Well, truth is, we all do. A circular saw is perfect for slicing up plywood and other sheet goods so they’re safer to maneuver over a table saw. Cutting a slot big enough accommodate the guard will mitigate the zero clearance aspect of the sled set up, won’t appreciably add to safety and degrade precision. With a circular saw, trim a 3″-wide strip from one of the 8′-long edges – this is the guide.

Since most power tool companies offer guide rail systems as an accessory you should check before if the rail system offered comes at least with the most essential features such as an ant-splinter band and non-slip surface protection on the rail. Also, make sure that the guide is a bit longer than the piece for which it is intended. Run your saw against the factory edge and trim off the excess from the wider strip. Just had to make another as I switched to a thin kerf blade so there was a gap between the blade and my previous jig.

Notice how the circular saw will sit on the outside of the 2×10 (at the front) so the stock piece to be cut can slide under the plywood easily. Line up the end of the stop with your mark, clamp the jig and make your cut (see Photo 8). Quick, easy, and best of all, straight! Model P506 (New From Larger Kit) The Ryobi 18-Volt ONE+ 5-1/2 in. Cordless Circular Saw with Laser features a compact design for better handling.how to make a circular saw guide

When it comes to using this kind of saw efficiently, you’ll discover that a fence or guide system (track saw) is certainly helpful. This guide is made with the wide part of the saws’ base plate running against the straight edge, to help it from tipping at an angle. As I mentioned, this idea is not original with me. But, I tried to make some helpful modifications. With many circular saw guides you have to accommodate the distance from the fence to the blade.how to make a circular saw guide

A circular saw is basically a handheld table saw and should be treated with respect. The Hitachi C7ST circular saw will not only give you precise 90 degree cuts, but bevels ranging from 0-45 degrees with most materials. These are add-ons to make using a circular saw easier to handle and a more precise tool. This is something consumers order, and attach to their circular saw themselves.

If you need to cut a notch in a piece of wood but don’t have the proper tool to do it, you can just use a circular saw and a chisel. When a serious cabinetmaker buys a circular saw with guide rail system, you might want to examine a plunge cut circular saw as a good alternative. Circular rip guide- version – instructables, Intro: circular saw rip guide-my version.